Project Report on Alloy Steel Casting Foundry

There are various types of iron castings with varying strength, hardness, microstructures and physical properties, etc. These castings include (i) Grey Iron (ii) Malleable Iron, (iii) Spheroidal Graphite (SG), & (iv) Alloy Cast Iron Castings, Manganese Steel and S.S.Casting etc. Casting are the most inexpensive usable form of metals. Castings posses the range of properties to suit service requirements. This set of properties is obtained by proper charge mix, melting conditions, moulding & casting techniques, followed by post treatments on castings. 

Cost Estimation

Plant Capacity  4 MT./Day 

Land and Building (Area 3000 sq.mt.)  Rs. 80 Lacs

Plant & Machinery  Rs. 52 Lacs         

W.C. for 3 Months  Rs. 2.04 Cr.           

Total Capital Investment  Rs. 3.43 Cr.             

Rate of Return  60%   

Break Even Point 31% 

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction

Uses and Applications

Properties

Market Position

Present Manufacturers 

Detailed Process of Manufacture 

Formulations

B.I.S. Specifications

Process Flow Sheet Diagram, Plant Layout,

Cost Economics with Profitability Analysis 

Capacity 

Land & Building Requirements with Rates

List & Details of Plant and Machinery with their Costs

Raw Materials Details/List and Costs

Power & Water Requirements

Labour/Staff Requirements

Utilities and Overheads

Total Capital Investment

Turnover

Cost of Production

Break Even Point

Profitability

Land Man Ratio

Suppliers of Plant & Machineries and Raw Materials

Cash Flow Statement

Repayment Schedule

Interest Chart

Depreciation Chart

Projected Balance Sheet for 5 Years etc.