Project Report on DOUGH, BULK & SHEET MOULDING COMPOUND (DMC), (BMC), (SMC) [EIRI-1747]

35000 INR/Piece

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Project Report on DOUGH, BULK & SHEET MOULDING COMPOUND (DMC), (BMC), (SMC) [EIRI-1747] Price And Quantity

Minimum Order Quantity 1 Piece
Price 35000 INR/Piece

Project Report on DOUGH, BULK & SHEET MOULDING COMPOUND (DMC), (BMC), (SMC) [EIRI-1747] Trade Information

Supply Ability 1 Piece Per Day
Delivery Time 2-3 Days
Main Domestic Market All India

Product Description

Project Report on DOUGH MOULDING COMPOUND (DMC), BULK MOUDING COMPOUND (BMC), SHEET MOULDING COMPOUND (SMC) [EIRI-1747]

Bulk moulding compounds represent a family of chopped fibre thermoset or thermoplastic based composite materials. Fibre lengths are typically 1/2 inch, 1 inch or 2 inch (6 to 50 mm). Longer fibres provide higher tensile strengths while shorter fibres allow more complex shapes to be moulded. Standard modulus and intermediate modulus fibres are utilized as is S2 glass. TenCate
offers a complete line of epoxy based thermosets and also offers a line of thermoplastic resins such as PEEK, PEKK, PPS and PEI. Thermoplastic based resins offer low moisture uptake, good impact resistance and low flame, smoke and toxicity. Thermoset resins are precision coated and designed to be low flow for optimal high fibre/resin content. Premix is generally known as Dough Moulding Compound (DMC), flow mix or Bulk Moulding Compound (BMC). Premix has been defined as " A fiber reinforced thermo set molding compound not requiring advancement of cure, drying of volatiles, or other processing after mixing to make it ready for use at the molding press". To this might be added "and which can be molded without reaction by products under only sufficient pressure to flow and compact the material"*. If the word "mixing" in the above is changed to "manufacture" the definition can apply equally to sheet molding compound. The principal differences between premix and SMC are in the manufacturing methods and in the form in which they reach the molder. Each can be formulated of the same basic ingredients. Premix is formulated by combining all the ingredients in an intensive mixing process. It emerges from the mixer in a fibrous putty form, and it can be used directly, the operator merely weighing out charges. Some formulations can be compacted and extruded into bars or "logs" of simple cross section to facilitate handling.

COST ESTIMATION

Plant Capacity                                          1 TPD/Day
Land & Building (1000 sq.mt.)                Rs. 1.13 Cr.
Plant & Machinery                                    Rs. 51 Lacs
W.C. for 3 Months                                     Rs. 1.10 Cr.
Total Capital Investment                          Rs. 2.92 Cr.
Rate of Return                                           73%
Break Even Point                                      33%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.