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Project Report on Galvanised Iron Sheet [Eiri1432]

Project Report on Galvanised Iron Sheet [Eiri1432]

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Product Description

Project Report on Galvanised Iron Sheets [Eiri-1432]

Galvanizing is dipping in molten bath of zinc for adhersive coating on ferrous metals. The clean & dry article is dipped in a bath of molten virgin spelter containing 98% zinc covered with  sai-ammoniac, zinc melting at 420oC. The process required that the sheets are in a moderate state of cleanness i.e. that all excess oil & grease is removed and any oxide or scale which is not eliminated with light acid pickling must be removed by blasting or some other method. On removal of the sheets from pickling tank after the required time, which will depend on the degree of corrosion scale or oxide which is present, the parts are whashed in cold running water. It is vitally important that the sheets are thoroughly dried to remove all the last traces of moisture prior to entering the molten zinc. As the galvanizing process is carried out at temp about 450oC, an moisture which enters the molten zinc will immediately be converted to steam with explosive results, which are highly dengerous as the molten zinc is ejected from the bath. The dried, fluxed sheets are gently lowered into the zinc bath with the operator positioned behind a protective barrier. The sheets are left in zinc bath for a specific time. If the sheets are removed before they reach with the temp of molten zinc, the zinc coating will be relatively thick and if these ar left too long the bath, there will be tendency for the iron-zinc alloy.

Cost Estimation

Plant Capacity                             7.80 MT./Day
Land & Building (2500 sq.mt.)     Rs. 1.42 Cr.
Plant & Machinery                       Rs. 69 Lacs         
W.C. for 2 Months                      Rs. 2.13 Cr.           
Total Capital Investment               Rs. 4.47 Cr.              
Rate of Return                             24%   
Break Even Point                         63%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.
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