Project Report on PET Bottles For Pharmaceutical Industry On Single Stage Blow Moulding Machine

While PET bottle development was proceeding in the US, a large manufacturer of injection moulding machines in Japan, was leading a project to develop a machine to make biaxially oriented PP (polypropylene) containers. They recognized that the prototype machine could be used to produce the new PET bottles and, in December 1975, the One-stage ASB-150 injection stretch blow moulding machine for making the new biaxial oriented PET bottles was  unveiled. All one-stage injection stretch blow moulding machines derived from this original Stretch Blow design are referred to as classic one-stage machines, as the concept has long since been extended into other PET developments. The classic one-stage machines design is extremely versatile in that the same basic machine design can be used to make a wide variety of bottles and jars in all shapes and sizes, which was the standard single-stage  machine in the early years, had eight cavities for 1.5 litre bottles.

  

Cost Estimation

Plant Capacity  120000 Bottles/Day 

Land and Building (Area 2500 sq.mt.)  RENTED

Plant & Machinery  Rs. 1.16 Cr.         

W.C. for 1 Months  Rs. 51 Lacs           

Total Capital Investment  Rs. 1.82 Cr.              

Rate of Return  24%   

Break Even Point 68% 

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction

Uses and Applications

Properties

Market Position

Present Manufacturers 

Detailed Process of Manufacture 

Formulations

B.I.S. Specifications

Process Flow Sheet Diagram, Plant Layout,

Cost Economics with Profitability Analysis 

Capacity 

Land & Building Requirements with Rates

List & Details of Plant and Machinery with their Costs

Raw Materials Details/List and Costs

Power & Water Requirements

Labour/Staff Requirements

Utilities and Overheads

Total Capital Investment

Turnover

Cost of Production

Break Even Point

Profitability

Land Man Ratio

Suppliers of Plant & Machineries and Raw Materials

Cash Flow Statement

Repayment Schedule

Interest Chart

Depreciation Chart

Projected Balance Sheet for 5 Years etc.