Project Report on Pressure Die Casting [Eiri-1588]

Product Description

Pressure Die Casting [Eiri-1588]

Die casting is a popular manufacturing process for casting metal products. There are two main die casting process types and several variations in process design. When molten metal is forced into mold cavities at high pressure, it is known as die casting. The process is best suited for speedy production of bulk metallic  parts that require minimal post-production machining. All die casting process types are designed with the same goal in mind-cast a mold using injected molten metal. Depending on the type of melted metal, part geometry and part size, different  die casting processes can deliver superior results over alternative methods. The two main types of die casting processes are hot-chamber and cold-chamber die casting. Hot-chamber die casting, sometimes called gooseneck casting, is the more popular of the two die casting processes. In this process, the cylinder chamber of the injection echanism is completely immersed in the  molten metal bath. A gooseneck metal feed system draws the molten metal into the die cavity. While direct immersion in the molten bath allows for quick and convenient mold injection, it also results in increased corrosion susceptibility. Due to this fact, the hot-chamber die casting process is best suited for applications  that utilize metals with low melting points and high fluidity. Good metals for the hot-chamber die casting  process include lead, magnesium, zinc and copper.

Cost Estimation

Plant Capacity                                      2 MT./Day
Land & Building (Area 4000 sq.mt.)     US$ 6.06 Lacs
Plant & Machinery                                US$ 1.83 Lacs         
W.C. for 2 Months                               US$ 3.29 Lacs           
Total Capital Investment                        US$ 11.63 Lacs              
Rate of Return                                         26%   
Break Even Point                                     60%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.