Project Report on Tubes Manufacturing

Product Description

Butyl Rubber For The Manufacture Of Tubes For Truck And Car Tyres
Butyl rubber is commercially produced by cationically copolymerising isobutylene with small

amounts of isoprene. The halogen derivatives, chloro and bromo have been commercially

available since then. The concept of halogenation to provide more active functionality to the butyl

molecule. Their work emphasised the attributes of the brominated derivative. Goodrich

commercialised  a brominated butyl and prepared from a bulk  bath halogenation,  but  withdrew

later. In this same period. Exxon Researchers originated the chlorobutyl product  concept. The

halogenated derivatives of butyl rubber provide greater vulcanisation  flexibility and enhanced cure

 compatibility  with other,   more  unsaturated  general  purpose  elastomers.   Butyl polymers  are

among the most widely used synthetic elastomers  in the world, ranking third in total synthetic

elastomers consumed. Butyl  rubber  is a copolymer of isobutylene (97%)  and  isoprene (3%),  

polymerised below -95oC, with aluminum chloride  catalyst. It  has  good abrasion resistance,  

excellent  impermeability  of gases,  resistance  to oil and greases. It is used  in  tyre  car cases  

and  linings,  electrical  wire,  steam  hose  and   other
mechanical rubber goods.

Cost Estimation
Plant Capacity  5 Ton/Day
Land & Building (Area 5000 sq.mt.)  Rs. 2.57 Cr.
Plant & Machinery  Rs. 1.90 Cr.         
W.C. for 3 Months  Rs. 2.19 Cr.           
Total Capital Investment  Rs. 6.83 Cr.              
Rate of Return  26%   
Break Even Point  51%
 
Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.